PROBLEM | CAUSE | CORRECTION | |||
1.
|
Softener fails to regenerate. |
A.
B. |
Electrical service to unit has been interrupted.
Timer is defective. |
A. B. |
Assure permanent electrical service
(check fuse, plug, pull chain or switch) Replace timer motor. Reset time of day |
2.
|
Softener delivers hard water. | A. B. C. E. F. G. |
By-pass valve is open. No salt in brine tank. Injectors or screen plugged. Leak at distributor tube. Internal valve leak. |
A. B. C. E. F. G. |
Close by-pass valve. Add salt to brine tank and maintain salt level above water level. Replace injectors and screen. Check brine tank fill time and clean brine line flow control if plugged. Repeated flushings of the hot water tank is required. Make sure distributor tube is not cracked. Check O-ring and tube pilot. Replace seals and spacers and/or piston. |
3. | Unit uses too much salt. | A. B. |
Improper salt setting. Excess water in brine tank. |
A. B. |
Check salt usage and salt setting.
See problem No. 7 |
4. | Loss of water pressure. | A.
B. C. |
Iron buildup in line to water
conditioner. Iron buildup in water conditioner. Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system. |
A.
B. C. |
Clean line to water conditioner.
Clean control and add resin cleaner to resin bed. Increase frequency
of regeneration. |
5. | Loss of resin through drain line. | A. | Air in water system. | A. | Assure that well system has proper air eliminator control. Check for dry well condition. |
6. | Iron in conditioned water | A. | Fouled resin bed. | A. | Check backwash, brine draw and brine tank fill, increase frequency of regeneration. Increase backwash time. |
7a. | Excessive water in brine tank. | A. | Plugged drain line flow control. | A. | Clean flow control. |
7b. | Salt water in service line. | A. B. C. D. |
Plugged injector system. Timer not cycling. Foreign material in brine valve. Foreign material in brine line flow control. |
A. B. C. D. |
Clean injector and replace screen.
Replace timer. Clean or replace brine valve. Clean brine line flow control. |
8. | Softener fails to draw brine. | A. B. C. D. E. |
Drain line flow control is plugged.
Injector is plugged. Injector screen plugged. Line pressure is too low. Internal control leak. |
A. B. C. D. E. |
Clean drain line flow control.
Clean or replace injectors. Replace screen. Increase line pressure. (Line pressure must be at least 20 PSI at all times.) Change seals and spacers and/or piston assembly. |
9. | Control cycles continuous | A. | Faulty timer mechanism. | A. | Replace timer. |
10. | Drain flows continuously. | A. B. C. D. |
Foreign material in control.
Internal control leak. Control valve jammed in brine or backwash position. |
A. B. C. D. |
Remove piston assembly and inspect
bore, remove foreign material & check control in various regeneration
positions. Replace seals and/or piston assembly. Replace seals and/or piston assembly. Replace timer. |
General Service Hints For Meter Control
Problem: Softener Is Producing Hard Water. Cause could be that . . . Reserve Capacity Has Been Exceeded. Cause could be that . . . Program Wheel Is Not Rotating With Meter
Output. Cause could be that . . . Meter Is Not Measuring Flow.
|
It is very common for the main and brine pistons of the Fleck 5600 to need
replacement after 5 -
10 years of use. The valve will get stuck trying to complete a regeneration
cycle. Very often this
occurs at the beginning of the "brine rinse" cycle. The timer motor may
stop at this point also.
The motors are made to stop instead of forcing the valve (which results
in gear damage).
The solution is to replace the main piston for water softeners
and the brine piston
assembly. If the valve is on a chlorinated water source or over 10 years
old, it is
recommended to replace the main piston seals at the same time.
On rare occasions the timer motor may also need to be replaced. But try
the pistons replacement
first, this usually does the trick.
Another problem can occur with the Fleck 5600 Econominder (metered) valve.
The gears inside
the meter dome cover fail. This can be due to a number of reasons.
The way to tell if this part needs replacement is to remove the meter dome,
turn
the cable attached by hand and observe the small white gears inside. You
should be able to make
them turn with normal finger pressure. They should also continue to spin
for a brief moment
after you stop applying pressure. If you can not turn the white gears, you
need to replace the
"meter cover". Most residential models use the standard range (0 -21, i.e.
2,100 gallons) black
plastic meter cover and matching program wheel on the control. There is
an extended range (0 -
55, i.e. 5,500 gallons ) that is also available . Fleck also makes a brass
1" meter. This
would only be found on large commercial applications